Hybrid bonding

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Samsung Elect
2026-10-10 02:07:12

Samsung hybrid-bonded HBM sample report draws attention, while SK hynix keeps advancing its current packaging path

Competition in next-generation high-bandwidth memory, or HBM, is increasingly centered on advanced packaging rather than DRAM performance alone. A report cited by Damnang on Oct. 7, based on interviews with technical personnel, said SK hynix has run into difficulties developing hybrid bonding for future HBM, while Samsung Electronics has reportedly begun delivering samples using the technology to customers. The report did not identify the HBM generation, stack height, or customers involved, and it was not based on official statements from either company, leaving the actual development gap unclear. At the same time, SK hynix has continued to move forward with its existing packaging route. On June 18, the company said it had delivered 12-layer, 48GB HBM4E samples to major customers using its Advanced MR-MUF packaging technology, adding that thermal resistance improved by 17% versus HBM4. Samsung, for its part, introduced its hybrid copper bonding technology, HCB, on March 17 in materials tied to GTC-related events, saying the approach could cut thermal resistance by more than 20% compared with thermocompression bonding. The central issue is no longer whether hybrid bonding works in a lab. The harder questions involve process stability, yield, cost, throughput, and customer qualification. Those factors, rather than sample delivery alone, will determine whether an early technical lead can become a durable commercial advantage.

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Samsung hybrid-bonded HBM sample report draws attention, while SK hynix keeps advancing its current packaging path
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TSMC
2026-09-02 06:56:05

TSMC Sticks With Microbumps for HBM Packaging; 5μm-Class Output Seen in 2H 2028

TSMC expects to keep using conventional microbumps, not hybrid bonding, to link high-bandwidth memory with AI accelerators in advanced packaging over the near term, according to materials industry sources on Sept. 2. Finer-pitch microbumps are likely to remain in use through late HBM4 and into early HBM5, reflecting material development lead times. TSMC has asked materials and equipment partners to develop bonding and underfill solutions for roughly 5μm bumps, and Korean and Japanese suppliers have started work. Volume production for 5μm-class bumps is expected in the second half of 2028. Today's HBM3E bumps are about 15–25μm high, while HBM4 is approaching around 10μm. Japanese materials suppliers have said it is difficult to guarantee quality below 15μm. The push for shorter, finer bumps comes from height limits on HBM stacks and the need for denser interconnects. JEDEC caps HBM stack height at 775μm. In TSMC's CoWoS flow, GPU dies and preassembled HBM stacks attach to a silicon interposer via microbumps, while SK hynix and Samsung Electronics build the 16-layer DRAM die stacks in HBM packages. First- and second-generation HBM relied on larger solder bumps; microbumps became mainstream around the HBM3 generation. SK hynix uses MR-MUF, and Samsung Electronics uses TC-NCF. Hybrid bonding can make interconnects thinner and denser by directly bonding copper pads, and TSMC has applied it to logic stacking on its SoIC platform, but HBM still connects to the interposer through microbumps.

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TSMC Sticks With Microbumps for HBM Packaging; 5μm-Class Output Seen in 2H 2028
SK Hynix brings advanced packaging, including Intel EMIB, into next-generation HBM plan